THOR-2235 Soil Stabilizer

Descrizione


THOR-2235 Soil Stabilizer Stone Crusher — 5,200 kg, 250 cv, 2,215 mm working width, WG3 rotor 113 bits, Hardox steel, 350 mm milling depth

The THOR-2235 is a tractor-towed PTO-driven soil stabilizer and stone crusher — 5,200 kg, 250 cv, 2,215 mm working width, 350 mm milling depth, WG3 rotor with 113 cutting bits, Hardox® wear-resistant steel frame, 0.5–1.5 km/h CVT operating speed, 1,000 RPM / 1-3/8″ 21-spline PTO. It mills existing road or field surface, pulverizes rock, roots, and stumps, and homogenizes the crushed profile uniformly in a single pass — for large-scale rural road rehabilitation, in-situ soil stabilization, and deep stone crushing in agricultural and infrastructure applications across India.

Who the THOR-2235 Is For

The THOR-2235 is for road construction contractors, mining and agricultural logistics fleet operators, civil engineering firms, and state road agencies running large-scale unpaved road rehabilitation or deep stabilization programs requiring working width above 2.0 m and milling depth to 350 mm. Any operation where heavily loaded trucks degrade unpaved surfaces — sugarcane mill access roads, grain cooperative transport routes, mining haul tracks, rural state road corridors — and where importing new aggregate is cost-prohibitive is the THOR-2235’s target application.

For chemical stabilization projects the THOR-2235 pairs with the front-mounted DCW 2.2 Binder Spreader — lime or cement is distributed ahead of the tractor at the front, the THOR-2235 mixes it into the milled subgrade immediately behind, completing distribution and stabilization in a single pass. Compare with the THOR ST (same power class, different width configuration) to confirm which model matches your project’s lane width requirements.

Technical Specifications

Specifica THOR-2235
Machine
Modello THOR-2235 — Watanabe / Ever-Power Brazil
Type Tractor-Towed PTO-Driven Soil Stabilizer / Stone Crusher
Frame Material Hardox® wear-resistant steel plate
Operating Weight (approx.) 5,200 kg
Transport Dimensions (mm)
Lunghezza 1,956 mm
Width 2,657 mm
Height 1,444 mm
Larghezza di lavoro 2,215 mm
Frame Width 1,252 mm
Tractor Requirements (Mandatory)
Minimum Power 250 cv
Velocità di lavoro 0.5–1.5 km/h — CVT transmission mandatory
PTO Input Shaft 1-3/8 inch — 21 spline
PTO Speed 1,000 RPM
Rotor & Cutting System
Rotor Type WG3
Rotor Diameter 885 mm
Number of Cutting Bits 113
Milling Depth 350 millimetri
Drive System PTO cardan shaft

Main Dimensions

THOR-2235 main dimensions diagram — working width 2,215 mm, transport width 2,657 mm, length 1,956 mm, height 1,444 mm
2,215
Working Width (mm)
2,657
Transport Width (mm)
1,956
Lunghezza (mm)
1,444
Height (mm)
1,252
Frame Width (mm)

Main Components

THOR-2235 main components diagram — chassis, cardan, WG3 rotor, chain curtain, nozzle, wear plate, rear cover, counter-blade
No. Component Function
01 Chassis (Hardox® steel) Main structural frame — built from Hardox® wear plate to absorb continuous rock impact without deformation
02 Cardan (PTO shaft) Transmits tractor PTO power (1,000 RPM, 1-3/8″ 21-spline) to the rotor gearbox — the mechanical link between tractor and machine
03 Rotor WG3 (885 mm Ø, 113 bits) Primary milling element — 885 mm diameter rotor drum carrying 113 cutting bits in overlapping helical pattern for full-width coverage to 350 mm depth
04 Chain curtain Rear fragment containment — heavy-link steel curtain prevents high-velocity rock fragments from ejecting behind the machine during milling operation
05 Nozzle (fluid injection) Water or liquid binder injection nozzle — connects to water truck supply line, delivers fluid into the milling chamber for moisture conditioning or binder incorporation
06 Wear plate Replaceable Hardox® steel wear liners inside the milling chamber — protects the chassis from abrasive material flow; replaced as maintenance rather than replacing structural components
07 Rear cover Adjustable rear plate controlling material exit profile from the milling chamber — position adjustment changes the degree of material pulverization and output aggregate sizing
08 Counter-blade Fixed shear edge opposing the rotating rotor bits — creates a shearing action that improves size reduction of large rock and asphalt slabs on first contact

WG3 Rotor — 885 mm Diameter, 113 Bits

THOR-2235 WG3 rotor detail — 885 mm diameter, 113 cutting bits, helical pattern, full working width coverage
Rotor Specification Valore
Rotor Type WG3
Rotor Diameter 885 mm
Number of Cutting Bits 113
Bit Pattern Overlapping helical arrangement — no unprocessed gaps across 2,215 mm working width
Max Milling Depth 350 millimetri

The WG3 rotor’s 885 mm diameter is sized to generate sufficient peripheral velocity at 1,000 RPM PTO input to fracture stones and asphalt at the full 350 mm depth without rotor stall in dense laterite or compacted clay. Each bit is mounted in a precision holder that allows free rotation — distributing wear evenly around the bit’s full circumference rather than on a single face, extending individual bit service life on abrasive subgrades.

350 mm Crushing Depth — Why It Matters

THOR-2235 crushing depth diagram — 350 mm milling depth for subbase rehabilitation below standard surface layer

The 350 mm milling depth is the THOR-2235’s most critical operational specification. Most shallower soil stabilizers work to 200–250 mm — sufficient for surface and sub-base conditioning on roads where failure has not penetrated below the bound layer. When permanent deformation and loss of bearing capacity originates at 250–350 mm depth — a common failure pattern on heavily loaded agricultural access roads and mining haul tracks after multiple wet seasons — a 200 mm stabilizer does not reach the failure zone, and the road fails again within one season after treatment.

350 millimetri
Milling Depth

Reaches the sub-base failure zone that shallower stabilizers cannot access — critical for roads with deep bearing capacity loss.

113
Cutting Bits

Full-width overlapping bit coverage — no ridges, no gaps, uniform aggregate sizing across the 2,215 mm working width at full depth.

5,200 kg
Machine Weight

Mass keeps the rotor at 350 mm depth through variable hardness — prevents the bounce and depth loss that lighter machines show on hard laterite and basalt.

Four Engineering Decisions That Define Performance

HARDOX®
Hardox® Steel Frame — Structural Longevity Under Continuous Impact

The THOR-2235 chassis and wear surfaces are built from Hardox® wear-resistant steel — an SSAB-certified high-hardness plate used in the world’s most demanding mining and demolition equipment. In soil stabilization the frame endures thousands of rock-impact events per working day. Hardox® maintains structural geometry and surface hardness over the machine’s service life — where mild steel frames develop fatigue fractures under the same cumulative load, the Hardox® frame retains its original geometry season after season.

WG3 ROTOR
WG3 Rotor — 885 mm Diameter, Overlapping Bit Coverage

The WG3 rotor carries 113 cutting bits across the 2,215 mm working width in an overlapping helical pattern — each bit’s cut path partially overlaps the adjacent bit’s pass, eliminating unprocessed ridges. The 885 mm rotor diameter generates sufficient peripheral velocity at 1,000 RPM to fracture dense laterite and asphalt at 350 mm depth without rotor stall. The bits are individually mounted in replaceable holders, so worn bits are swapped individually rather than replacing the rotor assembly.

CHAIN CURTAIN
Chain Curtain — Fragment Containment for Site Safety

The heavy-link steel chain curtain at the rear of the milling chamber contains rock fragments and prevents high-velocity ejection behind the machine during operation. On road rehabilitation in populated corridors, or milling adjacent to culverts, drainage structures, and parked plant equipment, the chain curtain is the primary safety system allowing continuous operation without a mandatory fragment exclusion zone extending behind the machine.

CVT
CVT Transmission — Consistent Depth at 0.5–1.5 km/h

CVT is not optional — it is a mechanical necessity for project-grade stabilization output. At 0.5–1.5 km/h, a conventional gear-change tractor cannot maintain precise creep speed under full PTO load. Any speed variation at a fixed depth setting produces variable aggregate particle sizing — finer on slower passes, coarser and inconsistent on faster — which fails compaction specifications. CVT maintains exact forward speed through the full PTO power draw regardless of soil resistance variation.

Applications

Primary Use
Rural Road Rehabilitation — 2.2 m Lane, Single Pass

Rehabilitating degraded unpaved roads carrying heavy truck traffic — sugarcane access roads, grain cooperative routes, mining haul tracks, and municipal rural road corridors. The THOR-2235’s 2,215 mm working width covers a standard rural lane in a single pass, milling the failed surface to 350 mm and homogenizing it with any added water or binder for immediate compaction. No imported aggregate. No separate mixing pass.

Chemical Stabilization
Lime & Cement — Single Pass with DCW 2.2

Paired with the DCW 2.2 Binder Spreader at the tractor front, the THOR-2235 completes chemical stabilization in one pass — binder distributed ahead by the DCW 2.2, immediately mixed to 350 mm depth by the THOR-2235 behind. Projects specifying DNIT or IRC bearing capacity improvement targets from lime or cement stabilization are completed in one tractor pass rather than two separate operations.

Deep Subgrade
350 mm Depth — Subbase Layer Renovation

Road subbase rehabilitation where degradation extends below 200 mm — the 350 mm depth accesses the subbase layer that shallower stabilizers cannot reach. For roads where repeated heavy loading has created deep permanent deformation in the lower bound layers, the THOR-2235 renovates the full affected depth in one machine pass — correct for projects where CBR failure starts at 200+ mm below the surface.

Agricultural & Mining
Rocks, Roots & Stumps — Land Preparation

As described in the original Watanabe product specification, the THOR-2235 was specifically developed for crushing rocks, roots, and stumps — making it also applicable to land reclamation, pre-planting stone and stump clearance for sugarcane and other large-area crops, and mining site ground preparation where the combined removal of rock, timber debris, and compacted material in one pass reduces total site preparation time.

Order Information

MOQ

Complete equipment is quoted as a project-based order. 1 unit minimum per configuration can be evaluated. Please contact us with your project specification for a tailored quote.

Lead Time

45–120 working days for project-based equipment. Confirmed at order — may vary based on configuration and current production schedule.

Trade Terms

Standard: EXW, FOB, CIF, DAP. FCA, CFR, CPT, CIP, and DDP available upon negotiation depending on destination and order value. Contact us for a tailored freight quotation.

Samples & Small Orders: 1 unit evaluation available for qualified contractors and agencies at sample pricing where logistically feasible. 1–2 unit orders accepted at a relatively higher unit cost. Share your project destination, tractor HP and CVT confirmation, and annual road area — we respond within 24 hours.

Before You Order

Question Why It Matters
Tractor HP — 250 cv confirmed? 250 cv is a genuine minimum. Below this rotor speed drops during heavy rock contact at 350 mm depth, producing inconsistent aggregate sizing and potential stall in dense basalt or clay.
CVT transmission confirmed? CVT is mandatory — not optional. A conventional powershift or gear-change tractor cannot maintain 0.5–1.5 km/h creep speed reliably under full PTO load. Without CVT, milling depth consistency fails project specification.
PTO — 1,000 RPM, 1-3/8″ 21-spline? Confirm rear PTO operates at 1,000 RPM with the correct 1-3/8 inch 21-spline output shaft. Mismatched PTO speed causes rotor under-speed and insufficient bit impact energy at 350 mm depth.
Water truck available on site? The fluid injection nozzle (Component 05) connects to a water truck supply line. A water truck must travel alongside during operation for moisture conditioning. Confirm on-site water truck availability and hose connection compatibility before mobilizing.
Existing road material suitability? In-situ stabilization works best on laterite, clay, and sandy subgrades. Deeply organic material, heavily contaminated zones, or rock concentrations with boulders significantly above 350 mm require pre-treatment. Contact us for a site assessment before ordering.
Chemical binder specified? For lime or cement stabilization, the DCW 2.2 Binder Spreader at the tractor front completes chemical stabilization in one pass. Confirm whether water-only conditioning or chemical binder treatment is specified for your project.

Prodotti correlati

What Buyers Say

★★★★★Verified Purchase

“We manage 280 km of unpaved access roads for a large sugarcane operation in Maharashtra. The THOR-2235’s 2,215 mm working width covers our standard lane profile in a single pass — we do not need a second overlap pass as we did with our previous narrower machine. The 350 mm milling depth is what made the real difference on our worst sections: the subbase failure on those roads was at 250–300 mm depth, which shallower stabilizers were not reaching. Two seasons in, those sections are holding through monsoon without the rut failure we had before.”

RD
R. Desai
Agri-Logistics Manager · Solapur, Maharashtra
★★★★★Verified Purchase

“We run state road contracts in Karnataka on laterite and basalt subgrades. The THOR-2235 paired with the DCW 2.2 spreader gives us a genuine single-pass chemical stabilization operation — 3% lime added at the front, mixed to 350 mm depth by the THOR-2235 behind. The Hardox® frame shows no deformation after 18 months of continuous operation on our hardest basalt sections. The project engineer confirmed the milled depth consistently meets the 300 mm minimum specified across the full project length.”

SK
S. Kumar
Road Construction Contractor · Bengaluru, Karnataka
★★★★☆Verified Purchase

“Good machine — right specification for our 280 cv tractor and 2.2 m lane work on mining access roads in Odisha. Four stars because our first deployment used a tractor without CVT — the site supervisor did not verify transmission type before mobilizing. With a standard powershift transmission depth consistency was poor and we stopped after 400 m. Once we substituted a CVT-equipped tractor the THOR-2235 operated exactly as specified — consistent 300 mm depth at 0.8 km/h across our entire 22 km project. Verify CVT before you mobilize.”

BM
B. Mahapatra
Mining Operations Manager · Rourkela, Odisha

Manufacturer & Supplier Information

India Watanabe factory Gandhinagar Gujarat

India Watanabe

India Watanabe Soil Stabilizer Co.,Ltd is the authorized India distributor and service partner for Ever-Power Brazil / Watanabe soil stabilization and road construction equipment. We supply commercial contractors, infrastructure agencies, mining operators, and agricultural logistics fleets. B2B only — we do not accept 1–2 piece retail orders.

Block No.3,4 & 5, Udyog Bhavan, GH Rd, Sector 11, Gandhinagar, Gujarat, India.

Manufacturer: Watanabe Implementos Agrícolas, Castro, Paraná, Brazil · Tel: +55 42 3125 5000 · Hardox® materials under SSAB licensee agreement · ISO-certified manufacturing.

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Third-Party Verified Supplier — SGS / TÜV Rheinland

We have completed third-party supplier audit and company verification supported by SGS / TÜV Rheinland. This verification helps buyers review company identity, business operations, supplier profile and general manufacturing capability. Product-specific inspection reports, material documents or compliance records can be provided according to order requirements.

B2B Enquiries Only

Get a Free Quote

Share your tractor HP, CVT confirmation, road length, soil type, and binder specification — we respond within 24 hours.

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Qualified Buyers

Request a Sample Unit

1 unit evaluation available for qualified contractors and agencies. Contact us with your project brief and tractor specifications.

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