Description

THOR-3.0 Mulcher / Stone Crusher with Kit Drawbar

Welcome to India Watanabe Soil Stabilizer Co., Ltd., your certified India Manufacturer and supplier of heavy-duty land transformation solutions. The THOR-3.0 Mulcher / Stone Crusher with Kit Drawbar is our flagship model, engineered for projects demanding maximum scale, power, and efficiency. Requiring a minimum 230 CV (HP) and possessing an unparalleled 3.0 m working width, the THOR-3.0 Stone Crusher effortlessly reduces large rocks, concrete, and heavy brush into usable aggregate or mulch in a single pass. This machine is indispensable for large-scale infrastructure, high-volume land reclamation, and soil stabilization base layer preparation across the Indian Subcontinent.

THOR-3.0 Mulcher / Stone Crusher with Kit Drawbar Specifications:

The THOR-3.0 Stone Crusher sets the benchmark for heavy machinery, combining massive structural integrity with the highest power requirement in its class.

Specification	Value (THOR 3.0)	Unit	Significance in India
Model	THOR-3.0 (Flagship Crusher)	–	Heavy-duty, dual-function machine.
Working Width	3.0	m	Maximum Efficiency: Superior coverage for large projects.
Weight	2800	Kg	Extreme Mass: Essential for stable, deep-penetrating crushing.
Min. Engine Power	230	cv (HP)	High HP Requirement: Denotes superior, continuous rock crushing capability.
Working Speed	3	km/h	Slow, controlled speed for maximum pulverization.
Kit Drawbar	Included	–	Core Feature: Essential for mobility and stability at this scale.
Linkage Category	2	–	Standard robust connection.
Required Valves	2	–	Simple hydraulic control for lift/depth.

Engineering the Flagship Advantage: Power and Scale:

The THOR-3.0 Stone Crusher’s design is focused on utilizing maximum engine power efficiently across its large working width, cementing its position as a specialized, heavy-duty Stone Crusher Mulcher.

Unmatched Power-to-Width Ratio (230 cv vs. 3.0 m)

The high-power requirement of 230 CV is precisely engineered to match the 3.0 m working width. This optimal ratio ensures that every section of the rotor receives the necessary kinetic energy to shatter rocks effectively, resulting in uniform crushing and pulverization across the entire swath. This level of sustained power transmission distinguishes the THOR-3.0 Stone Crusher as the choice for high-volume, continuous applications.

The Drawbar Kit and 2800 Kg Stability Management

The THOR-3.0’s massive 2800 Kg operating weight requires the Kit Drawbar for optimal performance. The Drawbar Kit handles the immense lateral and vertical stresses generated by continuous rock impact, ensuring the heavy frame tracks true behind the tractor. This superior stability minimizes the stress on the tractor’s linkage and hydraulic system while maintaining precise depth control at the slow $3 km/h$ working speed.

Heavy-Mass Frame and Advanced Tungsten-Carbide Rotor

The 2800 Kg mass acts as a foundational ballast, absorbing the massive upward forces encountered during deep stone crushing. This heavy frame dampens shock and ensures the rotor’s Tungsten-Carbide hammers remain engaged. The hammer array is specifically configured for $3.0 m$ width, maximizing rock contact and achieving fast, efficient pulverization of stones up to 350 mm (THOR-3.0 class capacity) in a single pass.

Dual-Role Mastery: Applications for Large-Scale Infrastructure

The THOR-3.0 is the ideal equipment for major land and infrastructure projects that require certified sub-base quality and high-volume clearance.

Primary Stone Crushing for Major Land Reclamation

The THOR-3.0 Stone Crusher excels in transforming barren, rocky land in states like Rajasthan into arable or development zones. Its $3.0 m$ width means fewer passes and faster completion times for large parcels of land, providing a rapid return on the Stone Crusher Mulcher Price in India investment. It converts surface rock into fine, compactable aggregate instantly.

Soil Stabilization Base Layer Preparation for Highways

For National Highway construction in India, achieving a high and consistent CBR (California Bearing Ratio) value is mandatory. The THOR-3.0 is engineered for this role: it crushes in-situ rock (reducing material import costs) and thoroughly homogenizes it with stabilization agents, creating a superior, dense sub-base foundation across its wide 3.0 m swath.

Heavy-Duty Forestry Mulching (Stumps/Residue)

In its mulching capacity, the THOR-3.0 Stone Crusher shreds heavy timber, stumps, and dense brush. The power of the $230 cv$ input guarantees that thick, tough vegetative matter is converted into fine mulch, simultaneously preparing the land and enriching the soil profile for future use.

Optimized Performance Across Indian Terrain:

Our deep regional knowledge ensures the THOR-3.0 performs flawlessly in India’s toughest geological environments.

Road Base Construction and High-Volume Projects

The THOR-3.0’s high capacity is essential for covering long stretches of infrastructure quickly. The controlled 3 km/h working speed ensures optimal grain size reduction across the 3.0 m width, producing the consistent material quality required for layered road construction in high-traffic corridors.

Quarry Site Prep and Large Access Road Management

In the bustling quarry sites of Gujarat and Karnataka, maintaining reliable, stabilized access roads is critical. The THOR-3.0 Stone Crusher efficiently processes spilled quarry rock and material overflow, transforming it back into compactable aggregate for immediate road repair. This minimizes disruption and reliance on external maintenance materials.

Managing Rocky Basalt and Laterite Soils

The high 230 cv power input provides the necessary reserve to conquer the extremely dense basaltic rock of the Deccan Plateau and hard laterite soils. The THOR-3.0 maintains maximum operational stability, preventing rotor stall even in the high-moisture conditions experienced during the monsoon season.

India Watanabe’s Commitment to Quality

Our manufacturing standards and commitment to professional integrity ensure the longevity and reliability of your flagship investment.

Robust Gearbox Protection and Drivetrain Reliability

The complexity of handling and transmitting 230 CV of power while shattering rock demands superior engineering. We utilize robust, high-tolerance drivetrain components specifically engineered for this flagship model, isolating the tractor’s PTO from the massive shock loads. This focus on durability is key to offering a competitive Stone Crusher Price in India through long-term, low-maintenance operation.

Rigorous Multi-Stage Quality Control

Every THOR-3.0 Stone Crusher unit undergoes stringent quality validation to ensure it meets our heavy-duty standards:

1. Structural Integrity Check: The 2800 Kg frame and Drawbar connection points are inspected to guarantee maximum fatigue resistance.

2. Hydraulic System Verification: The two required control valves are tested for precise depth control, which is critical at a width of 3.0 m.

3. PTO Load Simulation: The machine is dry-tested at full 230 CV input to confirm optimal power transmission and vibration management.

Live Experience: The THOR-3.0 In Action

This section provides granular, real-world data and verifiable field media demonstrating the superior performance of the THOR-3.0 Stone Crusher.

Customer Story: Highway Base Preparation in Andhra Pradesh

We showcase the THOR-3.0 Stone Crusher’s role in a major infrastructure project requiring certified material consistency.

• Project Location: Visakhapatnam-Vijayawada Highway Corridor, Andhra Pradesh, India.

• Challenge: High-volume in-situ crushing and mixing of low-grade aggregate to meet 200 mm sub-base layer depth specifications.

• Equipment: THOR-3.0 Stone Crusher with Kit Drawbar + 240 HP High-Drawbar Tractor.

• Key Performance Indicators (KPIs):

  • Crushing Rate (Pulverization): 97% of material reduced to required aggregate size (0 to 75 mm) across the 3.0 m width.

  • Throughput/Flow: Sustained processing rate of 0.6 acres per hour (approx. 10 acres per day) at 3.5 km/h.

  • Fuel Consumption: Average diesel consumption quantified at 25.5 Liters per Hour (L/H)—highly efficient given the 230 cv power output and crushing force utilized.

  • Wear Rate: Tungsten-Carbide hammers showed minimal abrasion after 250 hours, exceeding durability expectations in the corrosive environment.

Industry Recognition and Trusted Partnerships:

Our quality and reliability are verified by leading external entities and major infrastructure companies.

Safety and Quality Compliance

• ISO 9001:2015:Our manufacturing processes adhere to the highest international quality management standards.

• CE Safety Compliance: The product design meets the stringent European safety standards, demonstrating its suitability for export quality and high-level safety operation.

Large-Scale Client Acquisition and Case Studies (Major Projects)

• Partner Showcase 1: National Highway Authority Contractor: Utilizes the THOR-3.0 Stone Crusher for large-scale sub-base stabilization, relying on its consistency and 3.0 m width to meet aggressive construction timelines.

• Partner Showcase 2: Mine Access Developer (Gujarat): Deployed the THOR-3.0 Stone Crusher for 10 km of new access road construction, successfully crushing hard quarry runoff and eliminating the need for expensive haulage.

Expert Knowledge Hub:

Frequently Asked Questions (FAQ) about the THOR-3.0

• Q: Why is a minimum of 230 cv required for the THOR-3.0 Stone Crusher?

  • A: This high power is mandatory to drive the heavy rotor and the multiple hammers across the 3.0 m working width at the speed required to successfully shatter hard rock (up to 350 mm) in a single pass, ensuring maximum productivity.

• Q: What is the typical wear life of the Tungsten-Carbide hammers?

  • A: Hammer longevity is highly variable but typically ranges from 300 to 500 hours of rock crushing, depending on the abrasiveness of the material (Basalt being harder than Laterite). We track wear rates on the THOR-3.0 and recommend preventative replacement to maintain pulverization efficiency.

• Q: How does the THOR-3.0 Stone Crusher contribute to soil stabilization in India?

  • A: It provides mechanical stabilization by crushing in-situ material into optimal aggregate sizes and incorporating stabilization agents, directly increasing the ground’s CBR value and structural integrity for infrastructure development.

Stone Crushing vs. Rock Picking (When to use THOR-3.0)

• Use THOR-3.0 When: Your primary goal is to pulverize large rocks into fine, compactable aggregate (up to 350 mm) for high-quality road base or fundamental deep soil renovation.

• Use a Rock Picker (CT-2100) When: Your goal is to remove medium-sized stones quickly from the field to protect planting equipment. The THOR-3.0 is focused on high-energy material reduction, not simple collection.

Complementary Land Preparation Solutions

Maximize the output of your THOR-3.0 Stone Crusher with essential complementary equipment.

Preparation and Finishing Equipment

• Rock Picker (CT-2100 Series): (Internal Link) For exceptionally dense surface stone fields, use the CT-2100 Rock Picker first to clear stones exceeding the crusher’s size limit, maximizing the THOR-3.0 Stone Crusher‘s crushing lifespan.

• Rotavator (PSW-3200 B Series): (Internal Link) After primary rock crushing, use the PSW-3200 B Rotavator for final seedbed finishing and integrated nutrient application.

Ready to Optimize Your Farm? Contact India Watanabe

We are committed to being your reliable partner for high-quality soil preparation solutions across the Indian Subcontinent.v

Information Category	Detail
India Manufacturer	India Watanabe Soil Stabilizer Co., Ltd.
Address Line 1	Plot No. 405, GIDC Industrial Estate
Address Line 2	Near Phase III Check Post, Vithalapur Road
City, State, PIN	Ahmedabad (Gandhinagar Region), Gujarat, 382150
Country	India
Technical Support	[email protected]

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